dcb brushless dc series motors
Brushless DC Motors

DCB Brushless DC Series Motors

Our DC range of motors is now complimented with a brushless DC option that features an inner rotor with integrated electronics for step-less speed control and exceptionally quiet operation with a longer life than that of the brushed motors. These highly efficient BLDC motors are suitable for continuous operation and can be supplied as a motor only or fitted to one of our gear boxes - see FBB T3 and UBB T6 gear motor series for output speed and torque ranges.

Overview

With all the functionality included into the design of this BLDC motor it is versatile yet strong enough to operate in many applications.

1. Operating voltage range: 8-26VDC.

2. Motor axial end play: 0.05-0.5mm.

3. Measuring method for motor output shaft extension: push the rotor against the end cap to measure the shaft extension.

4. Cable connection method:

4:1 When the red wire is connected to the positive pole if the power supply (+) and the black and blue wire are connected to the negative pole of the power supply (-) the motor direction is CW when viewed output shaft side of the motor.

4:2 When the red wire is connected to the positive pole if the power supply (+) and the black, blue and yellow wire are connected to the negative pole of the power supply (-) the motor direction is CCW when viewed output shaft side of the motor.

4:3 When the blue wire is connected to the (-) the motor runs at full speed. When the blue wire is connected to the PWM signal the speed can be adjusted.

4:4 The cable connection method of the motor must comply with the above instructions. Reverse connection of the positive and negative of the power is strictly forbidden. Do not connect the voltage higher than 26VDC.

4:5 When connecting the terminal with the motor connector, the terminal should be aligned accurately and inserted slowly. Force pressed is forbidden. When separating the terminal from the motor connector do not pull the lead wires by force to avoid possible damage to the motor connector.

5. If pressing any part onto the motor shaft the other shaft end must be supported as the spacer ring or bush/bearing inside the motor could be damaged due to the thrust force.

6. The maximum length for fixing screws into the motor housing is 3mm.

7. Motor complies with RoHS.

Performance

In an ambient temperature of 25-30°C. Motor tested rapidly to prevent significant temperature rise.

At a constant voltage of: 24 Volts With a circuit resistance of: 0.000 Ohms

AT NO LOAD Speed: 4671 RPM Current: 0.190 Amp

AT STALL (EXTRAPOLATED) Torque: 197.218 m-Nm Current: 3.890 Amp

AT MAXIMUM EFFICIENCY Efficiency: 69.47% Torque: 35.724 m-Nm Speed: 3829RPM Current: 0.859 Amp Output: 14.324 Watts

AT MAXIMUM POWER Torque: 98.609 m-Nm Speed: 2346 RPM Current: 2.036 Amp Output: 24.229 Watts

CHARACTERISTICS Torque Constant: 53.308 m-Nm/Amp EMF Constant: 53.308 mV/rad/sec Dry resistance: 6.17 Ohms Motor regulation: 23.686 Rpm/m-mNm

CALCULATION At torque Level: 21.582 m-Nm Speed: 4162 RPM Current: 0.594 Amp Efficiency: 65.95% Output: 9.407 Watts

Specifications

  • Rated voltage 24VDC
  • Bi-directional
  • PWM speed control
  • Speed signal feedback: six pulses per revolution
  • Locked rotor protection
  • Exceptionally low noise levels
  • Integrated current protection 2.5 Amps
  • Life up to 10,000 hours depending on usage
  • 125+/-15 °C Thermal shutdown temperature

Drawings & data

dcb brushless dc series motors dimensions

Dcb brushless dc series motors dimensions

dcb brushless dc series motors speed torque graph

Dcb brushless dc series motors speed torque graph

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